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Lab-scale extrusion is vital in material testing and development across fields like plastics, rubber, food, pharmaceuticals, and more. This small-scale method offers significant benefits, including saving time and money, increasing efficiency and accuracy, fostering innovation, and improving quality. The need for reliable and innovative equipment is paramount to achieve optimal results, making Brabender, a seasoned engineering solutions provider, an ideal choice.

Historical Credibility and Experience

Established in the industrial heartland of Duisburg in 1923, Brabender’s storied history spans nearly a century in the extrusion industry, making it one of its most venerable and knowledgeable players. Its exclusive specialization in extrusion has cemented its stature in the domain. From its humble beginnings as a nascent startup, Brabender’s trajectory to becoming an industry frontrunner epitomizes its unwavering commitment to excellence, innovation, and deep-seated expertise. This extensive experience not only underscores its credibility but also positions Brabender as a trusted authority in the realm of extrusion.

Commitment to Innovation

Brabender is constantly developing new and improved products and technologies to meet the changing needs and challenges of the market. For example, it has recently launched the Extruder / Extrusiograph 19/25 and 19/32, which are lab-scale single-screw extruders for testing the extrudability of various materials.

Unmatched Quality Assurance

Quality is a fundamental principle for Brabender, from design and engineering to production and installation. Rigorous testing and quality control procedures are applied to high-quality materials and components, ensuring supreme product reliability. The comprehensive after-sales service and support, including the provision of spare parts, equipment rebuilding, and maintenance services, enhance the customer experience.

Flexibility and Customization

Brabender offers various extrusion products and solutions tailored for various applications and industries. Whether single or twin-screw extruders, tooling, downstream equipment, or controls, they provide the best solution for specific needs. The availability of modular and customizable systems allows adaptation to different process requirements and product specifications.

Sustainability

Brabender is committed to reducing the environmental impact of its products and processes and helping its customers achieve their sustainability goals. Brabender’s products are designed to save energy, resources, and materials and enable the use of recycled or biodegradable materials. Brabender also supports the circular economy concept by offering solutions for recycling and reprocessing plastic waste.

Wide Range of Applications and Industries

Brabender stands as a versatile solution provider in the field of extrusion, catering to an extensive array of industries, each with its unique challenges and requirements:

Plastics

Brabender specializes in providing comprehensive extrusion lines. These lines are specifically designed for testing various plastic materials. This includes Polyolefin (PO), Polyvinyl Chloride (PVC), and Polystyrene (PS). Other materials tested are Acrylonitrile Butadiene Styrene (ABS), Polycarbonate (PC), and Polyamide (PA). The list also comprises Polyethylene Terephthalate (PET), Polybutylene Terephthalate (PBT), Polyoxymethylene (POM), and Polyether Ether Ketone (PEEK). This versatility ensures accurate and effective testing of properties, aiding in the development and refinement of plastic products.

Rubber

Delving into the realm of rubber, Brabender offers specialized extrusion lines. These lines enable the testing of diverse rubber types. Some of these types include Ethylene Propylene Diene Monomer (EPDM), Styrene Butadiene Rubber (SBR), and Nitrile Butadiene Rubber (NBR). Additionally, they test Chloroprene Rubber (CR) and Isobutylene Isoprene Rubber (IIR). This ensures a comprehensive understanding of each rubber’s unique properties.

Chemicals

Brabender adeptly caters to the chemical industry by facilitating the testing of a myriad of chemical properties. This encompasses a wide range. It includes masterbatches and colorants. Stabilizers, flame retardants, and catalysts are also part of the range. This supports the development of safer and more efficient chemical products.

Recycling

Demonstrating its commitment to sustainability, Brabender is at the forefront of testing properties of recycled plastics and rubber, encompassing materials such as Polyethylene (PE), Polypropylene (PP), Polystyrene (PS), and Polyethylene Terephthalate (PET). This initiative is pivotal in promoting the reuse of materials and contributing to environmental conservation.

Food

Showcasing proficiency in the food sector, Brabender is equipped to meticulously test a variety of food ingredients, including starch, flour, protein, and fiber. This capability is instrumental in ensuring the quality and safety of food products, thereby supporting the ever-evolving food industry needs.

Comprehensive  Solutions and Services

• Deep-rooted Expertise: Brabender’s profound knowledge in lab-scale extrusion technology is anchored in years of hands-on experience across various applications. This expertise ensures that clients benefit from insights that have been honed over time, guaranteeing the application of best practices in the industry.
• Process Enhancement Support: Recognizing that every extrusion process is unique, Brabender provides tailored guidance to facilitate both the development and fine-tuning of these processes. This personalized support ensures optimal output and enhanced efficiency in operations.
• Dedicated Training Programs: Brabender places significant emphasis on capacity building. As such, it offers specialized training and educational modules designed for lab-scale extrusion operators and engineers. These programs aim to equip them with the latest techniques and methodologies, ensuring they stay at the forefront of the industry.
• Maintenance and Equipment Services: Beyond just providing equipment, Brabender understands the importance of their longevity and optimal performance. To this end, they offer a variety of services. This includes providing spare and replacement parts. They also offer comprehensive equipment rebuilding. Additionally, routine maintenance services are available to ensure consistent machinery performance.
• Worldwide Technical Assistance: Brabender’s reach is truly global, with a dedicated team offering field services and technical support across various regions. This ensures that wherever the client is located, timely and efficient assistance is always available, reinforcing Brabender’s commitment to customer satisfaction.

Conclusion

Selecting an equipment provider for lab-scale extrusion is a pivotal decision. With its historical credibility, innovation, quality assurance, flexibility, sustainability, and comprehensive support, Brabender emerges as a clear choice. Moreover, Extruder Gearbox Repair offers comprehensive repair and remanufacturing services for all types of gearboxes, ensuring equipment longevity and consistent performance. As a renowned supplier of devices and equipment, Brabender assists customers in their endeavors. They help achieve goals related to product quality and process efficiency. Furthermore, they focus on cost-effectiveness. This positions Brabender as the ideal ally in the lab-scale extrusion journey.