#1 Gear Repair Company Gearbox Repair

We Are a Complete Industrial Remanufacturing Center for All Gearbox Repairs

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in The USA

Trained Employees

Factory Trained Employees With A Experience Of Over 40 Years

24/7 Support

We Offer 24/7 Emergency Extruder Gearbox Repair

Industrial Gearbox Repair

As a leading industrial gearbox repair and remanufacturing center, we specialize in repairing and remanufacturing old and obsolete models of gearboxes that OEMs may no longer support. Our team of Timken Bearing Certified engineers has the expertise to ensure that the job is done right the first time, helping you save time and resources.

At Extruder Gearbox Repair, we understand the importance of high-quality services and timely turnaround times. That's why we offer a 24-month warranty on all our services, giving you peace of mind knowing that you can trust us with your gearbox repair and rebuilding needs.

We also prioritize data privacy and security, adhering to the regulations set by the GDPR. Our GDPR cookie consent plugin ensures that we store the user consent and handle your data responsibly.

We specialize in the repair of all Gearboxes such as

Gearbox Examination Process

At Extruder Gearbox Repair, we pride ourselves on providing a thorough and transparent process for gearbox repair and remanufacturing.

First, our certified engineers will completely examine your extruder gearbox to identify any issues. To ensure the best service possible, we use an industrial parts washer to clean the gearbox and remove any dirt or debris. This process helps us analyze the gearbox and determine the problem at hand.

Once our team has completed an in-depth examination of your gearbox, we will provide you with a fair price quote. We value transparency in our pricing, and our customers can trust that the quote provided is accurate and reasonable. If you approve the quote, we will begin the repairing or remanufacturing process right away.

However, if you find our quote unsuitable, we understand. We offer a no-obligation quote and will send back your gearbox without any examination or delivery charges.

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Damage and Repair Process

At Extruder Gearbox Repair, we are committed to providing high-quality services for all your gearbox repair and remanufacturing needs.

Our certified engineers are experts in repairing and rebuilding gearboxes of all kinds, including those with damage to casings and housings. We only use brand-new bearings and seals directly from the manufacturer, ensuring that all bearing floats and preloads are set to OEM specifications. Our Gear Manufacturing division can also manufacture damaged pinions and shafts to OEM specifications with proper testing and warranty.

To ensure quick turnaround times for our customers, we keep all critical spare parts in stock, preventing delays in shipping. Once your gearbox has been reassembled, it is coated in a temperature-resistant polymer to reduce vibration and overheating and sent to our Quality Assurance Department.

Our experienced technicians run the gearbox for 6 hours under light load on a custom-built test bench in our Quality Assurance Department. This helps us identify and address any leaks, vibrations, overheating, or other operational issues. Once we have completed our testing, your Extruder Gearbox is certified with our 24-month warranty before it is prepped for shipping.

Industrial Gearbox Failure Analysis and Root Cause Determination

Industrial gearboxes play a critical role in power transmission for various sectors such as manufacturing, construction, and transportation. However, gearbox failures are common due to their complex design and operation.

Failure can occur due to factors such as wear and tear, overheating, contamination, and misalignment, leading to specific types of losses like oil contamination, bearing failure, and gear wear. Therefore, identifying the root cause of gearbox failure is crucial to increase gearbox reliability and prevent future failures.

Effective failure analysis techniques such as non-destructive testing, vibration analysis, oil analysis, and visual inspection can be used to determine the cause of failure. Finding the root cause requires a systematic approach, considering various factors such as design, material, environment, and operating circumstances.

Preventive maintenance is key to ensuring gearbox reliability, which involves proper lubrication, alignment, and maintenance procedures. Predictive maintenance and condition monitoring are advanced technologies that can predict when maintenance is necessary using sensors and software. By prioritizing gearbox reliability and implementing effective maintenance strategies, costly downtime and repairs can be prevented.

#1 Gear Repair Company Gearbox Repair

Free Delivery

Trained Employees

24/7 Support

Industrial Gearbox Repair

We specialize in the repair of all Gearboxes such as

Gearbox Examination Process

Damage and Repair Process

Industrial Gearbox Failure Analysis and Root Cause Determination

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Covington, KY