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 Top Extrusion Systems by KraussMaffei Berstorff

Top Extrusion Systems by KraussMaffei Berstorff

KraussMaffei Berstorff is more than just a pioneer in extrusion technology; it’s been a powerhouse leading the industry since 1892. Specializing in plastic extruded products and gear manufacturing, this stalwart offers state-of-the-art solutions for anyone who values high quality and reliability. Today, we’re diving into KraussMaffei Berstorff’s top extrusion systems, which promise to revolutionize the plastic and gear manufacturing sectors.

Compounding Systems: Beyond Conventional Methods

In the intricate ecosystem of extrusion manufacturing, compounding systems serve as the pivotal element. These systems do more than just blend various polymers and additives; they engineer materials with bespoke attributes tailored to specific applications. In gear manufacturing, this is not just a convenience but a necessity. Precise gear tooth specifications are imperative for the functioning and efficiency of gear-based machinery, making the role of compounding systems indispensable.

ZE BluePower

The ZE BluePower series takes extrusion to the next level with its remarkable torque and speed capabilities. This series is engineered to be a multi-tasking marvel, effectively processing various materials. Whether you’re working with engineering plastics, bioplastics, or thermoplastic elastomers, this series adapts effortlessly. Its versatile design allows it to meet diverse requirements, making it a game-changer in both extrusion products and gear manufacturing.

ZE UltraTorque

For those looking for an extrusion system that doesn’t compromise on reliability, the ZE UltraTorque series has got you covered. Engineered to handle an extensive assortment of materials, this series excels in dealing with polyolefins and specialized polymers. But its capabilities don’t end there; it is also finely tuned to undertake complex gear machining tasks. Its high-reliability features make it an invaluable asset in precision-dependent sectors, where even a minor error can result in significant setbacks.

ZE Basic

If you’re searching for an extrusion solution that combines efficiency and quality without breaking the bank, the ZE Basic series is the go-to option. Optimized for standard polymers, this series delivers high efficiency while maintaining a consistent level of quality. Its design also allows it to be utilized in specialized tasks such as gear cutting, offering an affordable yet high-performing alternative for smaller operations or budget-conscious enterprises.

Pipe Extrusion: The Pinnacle of Plastic Products

KraussMaffei Berstorff’s pipe extrusion systems stand out for their efficiency and high-quality output, making them a popular choice among plastic extrusion companies.


These high-performance single-screw extruders can handle multiple types of plastic products, offering the surface finishing that sets them apart from the competition.

KMD Twin-Strand

These systems are an excellent fit if you need high output and flexibility, especially for industrial gearboxes. They also offer gearbox repair services, adding another layer of convenience.

KME/KMD Speed Series

For high-speed production needs, look no further. These systems offer up to 50% higher output, making them ideal for large-scale manufacturing processes.

Profile Extrusion: Molding The Future

This section is essential for those in the gear manufacturing industry, particularly when it comes to crafting specific types of gear and gear blanks.


Capable of high output and offering services including reverse engineering, these extruders are perfect for gear products that require precision.

KMD ProFoam

If lightweight gear products are your focus, these physical foaming lines offer reduced weight without compromising on quality.

KMD Smart

This high-tech series can produce smart profiles integrated with sensors, offering a futuristic touch to your manufacturing process.

Sheet Extrusion: Broadening Horizons

Whether for packaging or more complex applications like injection molding, KraussMaffei Berstorff’s sheet extrusion systems offer unparalleled efficiency.


These single-screw extruders excel at producing high-quality sheets suitable for various applications, from gear products to plastic goods.


Known for their reliability, these twin-screw extruders can even be used for specialized tasks like gear machining or crafting complex gear teeth.

KMD FoamFlex

These lines offer foam-core sheets that are not just lightweight but also boast improved insulation properties.

Rubber Extrusion: Bend But Don’t Break

When it comes to manufacturing rubber products that meet rigorous quality and consistency standards, KraussMaffei Berstorff’s rubber extrusion systems stand in a league of their own. These systems incorporate advanced technologies to ensure that the rubber maintains its inherent flexibility and meets stringent quality controls.


The KME series of extrusion systems is meticulously engineered for processing both natural and synthetic rubbers. What sets this series apart is its capability to address specialized requirements, including components for industrial gearboxes. With such versatility, the KME systems are an essential asset in creating a broad spectrum of rubber-based products while adhering to the highest quality standards.


For those seeking an extrusion system for complex rubber compounds, the KMD series is your ideal choice. Specifically designed for gear products that demand a high content of fillers and additives, these systems offer a reliable and efficient solution. Their prowess lies in their ability to manage intricate formulas while maintaining a uniform composition throughout production.

KMD Tandem

Tailor-made for multi-layer rubber products, the KMD Tandem series shines in scenarios requiring differentiated material properties within a single product. These systems are optimized for high output and geared towards cost-effective production, resulting in substantial savings. Their state-of-the-art technology ensures that the quality of each layer meets the requisite standards, making them the ultimate choice for sophisticated multi-layer rubber applications.


From extrusion products to gear manufacturing, KraussMaffei Berstorff’s 2023 lineup of systems offers something for every extrusion manufacturer. With options covering everything from compounding to pipe, profile, sheet, and rubber extrusion, there’s no manufacturing challenge too big for this veteran company.

Whether you’re an industry veteran or new to the field, these systems promise high quality, versatility, and efficiency. With added services, including gearbox repair, surface finishing, and even reverse engineering, this is an all-encompassing solution for today’s complex manufacturing needs.